We have installed hundreds of turnkey automatic barrel finishing systems. The advantages of rack plating are numerous, but most often it is used to work with intricate, delicate, highly. Plating tooling our many years of experience allow us to develop tooling concepts to hold any parts in order to achieve the plating results our customers require. Software and controls engineering control systems and software precision process provides exceptional control systems for a variety of wet processes including. The magic rack division specializes in the design and manufacture of industrial paint racks, paint hooks and accessories used in liquid spray, powder coating, ecoat, flow coat, fluidized bed and plating products finishing applications. We have expertise in the design of copper and stainless plating racks and can provide complete service, from design all the way through plastisol coating processes. Rack processing designs and produces custom platingonplastics pop racks for the automotive industry.
Rwi plating racks are also designed to hold as many parts as possible and not sacrifice individual parts exposure. A good plating simulation tool can, help an engineering team find the most reliable rack configuration based on the geometrical description of the rack, the parts to be plated and from calculation. Bluestreak plating software throughput consulting inc. Mb racks offers you the only rack with all copper splines and copper contacts which assures the best possible current distribution. The plating rack held 16 pieces and could be run in two different configurations. Elsyca platingmaster is a cadbased simulation software platform for the. We design and assemble everything from new automatic platebakechromate equipment, to hoist and control upgrades of existing plating equipment.
Design, engineering and installation of anodizing facility. Therefore, effective electrolytic plating thickness simulation helps plating industries to design the most appropriate rack and tools to produce the best deposit uniformity on each part. Barrel plating, rack plating, rack coating, and basket coating equipment. What an engineer or designer should consider before electroplating.
Plating racks for any application production plus corp. We are looking for a chemical powder to put on the plating racks in order to protect the plating racks from acid nitric acid and alkali attacks or corrosion. A new 3d electroplating simulation and design tool presented. We also supply advanced automated barrel technology that saves labor and time. Aug 03, 2018 rack plating is a method used to electroplate brittle, large and complex parts that are difficult to plate using other processes. Founded in 1948, we have grown from a small business in dayton, ohio to. The rack design maximizes space within the tank with four sets of hooks on each of the two rows. Im not quite sure what you mean by zinc chromate in this context, but. Automatic surface plating line automation machine youtube. If all the plating locations were shorted together, the rack simulated a traditional plating rack. Plating racks the magic rack division specializes in the design of racking for many applications, including plating. Contact us for more information or a personalized quotation.
In more technical applications, a plating rack may even be developed with an auxiliary anode inside the parts to generate the required current density in a hole or other recessed feature. Typical applications include anodizing, plating, painting, cleaning, etching, powder coating, and racks for printed circuit boards. We are looking for a chemical powder to put on the plating racks in. With more than 75 years of cumulative rack design experience, our expert design engineers solve your difficult plating rack or metal fabrication issues to make your job. We also know that time is of the essence in the business world. Elsyca platingmaster elsyca nv electrochemical modelling. It works by holding parts in a fixed position on a rack frame while suspended in the solution.
With our unique design your hooks or wire will not walk down the rail while moving from your spray enclosure to your oven. This doublebar plating rack is designed to work with your legor plating systems and features 16 hooks, allowing you to boost your production process. This design will also eliminate your hook from bouncing off your rail while the rack is in motion saving oven time, labor and materials. Software packages are available that are versatile and user friendly. Pro rac provides custom design and manufacture of plating racks, paint racks, ecoat racks, cnc plasma cutting, and plastisol coating longlasting protection and lowcost decorative finish for steel and aluminum components. This design also allows tanks to be positioned to prevent transportation of dripping parts over sensitive baths. The most important advantage of elsyca software is the simulation can predict with 9095 percent confidence the plating thickness on any area of any part on the plating. The parts are mounted to a fixture or jig, known as.
These parameters affect deposit thickness and plating distribution. Rack plating is suitable for both delicate and larger parts. Rack dimensions the most important fundamental of plating rack design is determining the proper dimensions, making sure that each rack will fit with parts affixed into. Designing an effective plating rack often consumes a large amount of engineering bandwidth during the development of a new job. Software helps ford design for plating quality products. Pro rac provides custom design and manufacture of plating racks, paint racks, ecoat racks, cnc plasma cutting, and plastisol coating longlasting protection and lowcost decorative finish for. Sep 01, 2018 the most important advantage of elsyca software is the simulation can predict with 9095 percent confidence the plating thickness on any area of any part on the plating rack, he says. We have expertise in the design of copper and stainless plating racks and can provide. The first ever software to empower an efficient management of electroplating. We have expertise in the design of copper and stainless plating racks and. Were pleased to inform you that weve launched a new webbased design tool that has replaced the racktools standalone software program. Racks can be made for a single part, or thousands of parts. Electronic parts, coins, discs, ceramics wire size.
No rack is too big or too small for us to design, build, repair, or maintain. The most important advantage of elsyca software is the simulation can predict with 9095 percent confidence the plating thickness on any area of any part on the plating rack, he says. Elsyca is the benchmark in electrochemical engineering. Precision process equipment equipment rack and barrel. This is significant to understanding part design, size and geometry effect on rack density and the ability to plate within specification. Unlike all the other plating software, it is not based on manufacturing a part. Automation machineautomatic surface plating line 20 design. Our academic background translates into a competitive. We utilize 3d design software to give our customers the best possible solutions. Since electroplating involves both an electrical and a chemical reaction. Rack plating is a particular area of concern with respect to tooling. Reliable electroplating offers to its customers quality rack plating.
Software and controls engineering precision process. Before the first production run takes place, elsyca platingmaster identifies the plating problems on a part, predicts the consistency between parts on a rack, and enables the user to design the part and tooling configuration part orientation, rack load, shields, main and conforming anodes, and optimize process parameters. Services rack processing company, inc custom plating. The design of an electroplating rack requires many preliminary steps such as. This new tool offers significant enhancements, including realtime pricing and availability, the ability to generate an official quote, purchase online, and the added benefit of having your rack assembled at. Elsyca platingmanager simulates plating performance based on a virtual. The number of pieces per rack will be determined by current per rack, weight of each part relating to total weight of the rack, and, most importantly, by the design of the rack.
Powder coating hanging rack and drying rack home of magic. Pcbased operating interface hmi for programming, monitoring, administration of programs and storage of process data for pulse plating processes and other conventional electroplating operations. Pcbased operating interface hmi for programming, monitoring, administration of programs and storage of process data for pulse plating processes and other conventional electroplating. This prevents damage to parts during processing and facilitates the processing of much larger parts that could not be barrel plated. Beginning with solidworks software, we design and fabricate racks prototypes in about one week with your print, cad, edrawing, or part. Simply put, electroplating is the process of bonding one form of metal or compound alloy to another base metal in order to provide. Simply drag and drop the symbols you need to your page, and design the diagram through edraw smart tools. Pdf electroplating simulation and design tool researchgate. If youre interested in a new rack, basket or fixture, we can.
These tools have been designed to optimize electroplating cells and racks. The first ever software to empower an efficient management of electroplating processes and the key to cost, quality and capacity control of your plating lines. Visual plating controller software american plating power. Our academic background translates into a competitive advantage for our customers. In any case, rack plating requires careful consideration of plating process phenomena and the nuances of the part in question. Powder coating hanging rack and drying rack home of. Barrel plating equipment has many options available, including. Our equipment offerings for rack plating are the most diverse in the industry.
Fundamentals of plating rack design by steen heimke belke mfg. Chefs try to impress a diner with new visuals, using textures, colors, aroma, shapes, architecture, balance, and the art of plating serves up inspiration. The parts are mounted to a fixture or jig, known as a rack and then immersed in a plating solution bath. Unlike competitors with limited product designs, since 1995 weve successfully integrated equipment and technology from our longterm strategic partners into our designs and systems. May 01, 2016 these tendencies can be mitigated through sound rack design. Plating tooling peerless custom rack, first in paint.
Any time you can take the guess work out of part arrangement or rack design it is very helpful from the very start of any part design considerations. Simply put, electroplating is the process of bonding one form of metal or compound alloy to another base metal in order to provide enhanced conductivity or protection. Before the first production run takes place, elsyca platingmaster identifies the plating problems on a part, predicts the consistency between parts on a rack, and enables the user to design the. This feature allows tanks to be positioned along both the x and y axis, reducing overall length of the tool. Jun 09, 2014 automation machineautomatic surface plating line 20 design. Rack design for electroplating of door handles elsyca nv. This paper describes how such the elsyca platingmaster software tool was used to effectively deliver a virtual plating plant with the goal to assess the impact of. The ability for anyone without strong fea, cae or strong plating design experience to now be able to simulate plating thickness on a single part or full carry bar is powerful stuff. No rack is too big or too small for us to design, build, repair, or. Rack diagram software using edraw predrawn network equipment symbols, you can quickly and easily create a rack diagram. Vpc software stands out for its simple handling and user friendly design. With over 100 installations, anoplex software is the leading supplier of software to the metal finishing industry. The design of an electroplating rack requires many preliminary steps.
Methods and tooling design considerations for rack plating. You can choose a predefined theme, or you can customize your drawing through colors, lines and styles setting. Nesting of parts during the electroplating process. With more than 75 years of cumulative rack design experience, our expert design engineers solve your difficult plating rack or metal fabrication issues to make your job easier. Rack plating can be configured to accommodate virtually any part size or geometry. Rwi can build your plating racks to hang on any type of loading and unloading system that your company uses, along with the proper width and height requirements of your tanks and system.
Surface finishing solutions by elsyca nv elsyca nv. Electroplating simulation and design tool citeseerx. Jessup systems is the leading manufacturer of programmable automatic plating hoist systems. Rack plating is a method used to electroplate brittle, large and complex parts that are difficult to plate using other processes.
The advantages of rack plating are numerous, but most often it is used to work with intricate, delicate, highly polished parts or small quantities. Jobpro is the only job system designed for nadcap accredited companies. Each customers requirements are carefully analyzed for quality results. Unlike competitors with limited product designs, since 1995 weve successfully integrated equipment. This term serves mainly to distinguish from continuous. Our turnkey barrel plating system options include single or multiple hoists, process tanks, and dryers.
Im not quite sure what you mean by zinc chromate in this context, but if you mean zinc electroplating with a chromate conversion coating, then plating racks are generally made of plastisol coated copper with stainless steel tips. Barrel, rack and basket walgren is a world leader in the design, building and commissioning of highperformance plating equipment for decorative and functional applications. All copper to copper connections improves the quality of. Electroplating software helps ford design for plating quality using elsyca as an indicator of a tierones capability to plate a new design concept, while providing recommendations to the studio to design a manufacturable feasible component, is truly beneficial in efforts to mitigate warranty, brown says. The broadstroke category of plating that advanced plating technologies performs falls into a category known as loose piece plating. Parts may be oriented on the rack in such a way that critical features are facing the anodes. A good plating simulation tool can, help an engineering team find the most reliable rack configuration based on the geometrical description of the rack, the parts to be plated and from.